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induction system foundry crucible melting metal

Basic Info

Model No.: KGPS-CL-56

Product Description

Rongke induction system foundry crucible melting metal is in theory of series connection resonance feedback type SCR power, featuring energy saving and stable performance, with our 20 years experience in the furnace industry, safety precautions has covered every link of the operation and all possible situation. Our first customer, after 7 years of continuous running, still enjoy the power consumption at 520KWH/ton molten iron and 0" accidents or trouble from our smelting system. You would like to know more?

Rongke medium frequency induction furnace can be divided into below catagories:
electric stove, melting furnace, furnace body, power supply cabinet,steel shell furnace, induction furnace, smelting furnace, metal melting furnace, smelter furance,industrial furnace.
Please check and tell us if you have any interest in one of them.

Rongke Furnace Manufacturing is established in year of 2013, founded by a group of engineers and managers who has over 20 years of experience in the foundry industry. Starting from a very small factory, we are growing very fast year by year, till this moment the factory are covering 16000sqm area with 5 workshop, over 100 employees, 20 R&D engineers, 30 invention and design patents, over 100 millions CNY yearly performance. The number are growing every year. We owe the success to the support from our lovely clients and our persistence in the quality service. Over 300 sets of rongke smelting systems are running around the world with only 10 after-sales team and all satisfied customers, the best service is no-need service at all, most of the time our after-sale team are doing the training job only.

For the moment we are exporting mainly to Russia, Southeast Asia, Europe, etc markets. Our products line including induction furnace from 1T till 25T, feeding system, batching system, auto pouring system, auto convey system, providing a complete solution for your foundry project.

A Stable performance, Energy saving, All-around Safety machine will not only save you cost, but also your worries and precious time. What is more, when you choose Rongke, you can enjoy the quality of the smelting system while having the all technical support of our specialist R&D team.

Rongke Foundry Equipment, Your Reliable Foundry Partner!

induction furnace


Rongke Power for induction furnace smelting system is an integration of rectifier system, inverter system and control system.

Rongke Power features:

1. Smart smelting manager, with automatic lining sintering program, cold starting, multi-smelting curve program storage, etc, easy for everyone to operate

2. Full intellectual property rights to the PCB board and the program, make the best configuration & matching of components.

3. All data real-time on line, 7-24 hours on line diagnose and trouble shooting, on-line operation also available!

4. SCR completely break-over design rectifier, with higher power factor(0.97) and much less harmonic.

5. multi smart protection in hardware/software for main circuit and components.

6. main components and electric parts, switch etc are all imported int`l brand.



induction furnace


Rongke furnace features:

1. Induction coil made of 99.97% oxygen-free pure copper, cold extruded into thick-walled pipe, induction rate>103.8.

2. coil surface processed by sanding, then porcelain insulation paint then powder coating spray, H grade 10000 voltage proof, no turn-to-turn faults or sparks.

3. multi leakage protection. Injection and differential type of protection system is based on the current leakage to the ground detecting, and a 2nd electrode planted in the permanent

refractory cement as the 1st shield for induction coil.

4. fully enclosed type furnace shell, all shell rolled from one piece of steel plate, very sturdy and solid, keep away most of dust

5. directional silicon steel sheet from Japanese Nippon, magnetic loss only 105.




induction furnace2

capacity

Power(KW)

Induction coil inner Dia.(mm)

Transformer KVA

Input Power

melting time(min, 1500C for iron)

Power consumption(KWH/ton molten iron)

1T

900

680

1000

3 phase 6 pulse

48

550

1.5T

1350

720

1500

3 phase 6 pulse

45

530

2T

1600

820

1800

6 phase 12 pulse

45

530

3T

2250

920

2500

6 phase 12 pulse

45

530

4T

3000

980

3300

6 phase 12 pulse

45

520

5T

3500

1120

3800

6 phase 12 pulse

42

520

6T

4200

1180

4600

6 phase 12 pulse

48

510

8T

4600

1280

5000

6 phase 12 pulse

50

505

10T

6000

1380

6600

12 phase 24 pulse

55

500

Rongke Power Detailed advantage:

Control system

a) Smart smelting manager, with automatic lining sintering program, cold starting, multi-smelting curve program storage, etc,

easy for everyone to operate

b) All components are of imported schneider, simens, omron, etc with better performance.

c) Full intellectual property rights to the PCB board and the program, make the best configuration & matching of components

d)Patented isolation switch, grounded all system for safety of maintenance

Rectifier system

a)Bridge type all SCR break-over rectifier design, much less harmonic

b)Auto-frequency tracing, keeping 100% power output, power factor >0.97

c)Big flat-wave reactor, guarantee the safety of the power and less harmonic

d)Patented isolation switch, grounded all system for safety of maintenance

Inverter system

a)UK WESTCODE SCR in KF grade, much more impact proof and energy saving

b)Imported GE inverter and filter capacitor, much less decay rate and heat loss than domestic capacitors

c)Patented DI/DT, 170Kg made of copper, reliable protection to SCR

d)simens water flow/temperature/pressure sensor, mutual inductor, freewheel diode, RC circuit providing all around protection

Rongke Furnace Detailed advantage:

Induction Coil

1.made of 99.97% oxygen-free pure copper, cold extruded into thick-walled pipe, induction rate>103.8

2.wired by double coil

3.surface processed by sanding, then porcelain insulation paint then powder coating spray,

H grade 10000 voltage proof, no turn-to-turn faults or sparks.

4. multi leakage protection. Injection and differential type of protection system is based on the current leakage to the ground detecting,

plus a 2nd electrode planted in the permanent refractory cemen as the 1st shield for induction coil.

Furnace shell:

1. fully enclosed type furnace shell, all shell rolled from one piece of steel plate, very sturdy and solid, keep away most of dust.

2. directional silicon steel sheet from Japanese Nippon, magnetic loss only 105, no need cooling.

hollow base design with emergency hook rings



Contact us if you need more details on Crucible Melting Metal. We are ready to answer your questions on packaging, logistics, certification or any other aspects about Induction System Foundry、Metal Melting Crucible. If these products fail to match your need, please contact us and we would like to provide relevant information.

Product Categories : Electric Stove > Series Resonant Inverter Electric Furnace